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Chiller Economizer Retrofits By Legacy Chiller Systems


 

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In the U.S. market alone, there are over two hundred thousand process chillers in operation. Industry research suggest only about three percent of these chiller systems have been retrofit with any significant way to reduce KWH. According to a recent IFMA study facility managers see energy conservation as a top priority for the future. 

To this growing need, Legacy Chiller Systems has developed the first Chiller Economizer Retrofit System that can be deployed on any brand chiller. These chiller systems can reduce process cooling energy costs a much as 60% depending on your operating environment.

Target Markets: Chiller Economizer Retrofit Systems can be ideal for deployment in many climate regions throughout North America and Europe. In early 2009, Legacy Chillers continues Case Studies in several major U.S. and Canada markets.  Using data collected from these case studies, Legacy Chillers had developed an MS XL based Chiller Energy Audit Tool to help customers quickly determine savings potential.

How Our Retrofit Chiller Economizer Works:   Legacy's Chiller Economizer Retrofit Systems are very similar to our Integrated Chiller Economizer Technology.  In the case of retrofits, Legacy's Patented Economizer Technology is built into a standard fluid (or Dry) cooler. With the electronics already on board, these retrofit systems are easy to install and are designed to be stand alone. Legacy also offers an Optional Remote Chiller Interface (RCI) that will provide the Economizer Controller with automatically lock out mechanical cooling as needed for additional energy savings. 

When chiller cooling is needed, the onboard Economizer Controller begins to check outdoor air temperature on approximately ten second intervals. If the outdoor air temperature is approximately five degrees (F) cooler than process fluid temperature, the Economizer Controller will be automatically switching between four economizer states:

  • Mechanical Cooling State: Outdoor air temperature has risen above the Economizer deployment threshold temperature. While in this operating condition, the Economizer Controller will stop process fluid flow to the fluid (or dry) cooler and turn off it outside air circulation fan(s).

  • Combination State: Outdoor air temperature remains below the Economizer deployment threshold.  While in this operating condition, the Economizer Controller will direct process fluid to a remote mounted fluid (or dry) cooler. At the same time, fluid (or dry) cooler fan(s) will be turned on. During the call cycle, the Economizer Controller will attempt to maintain desired process cooling setpoint using the economizer as much as possible saving additional KWH.

  • Economizer Cooling State (Optional RCI Needed) : Outdoor air temperature remains below the Economizer deployment threshold. Process load and outdoor temperature conditions exists making it possible for the Economizer to maintain the process cooling setpoint. While in this operational state the Economizer Controller will lockout mechanical cooling creating significant KWH reductions.

  • Chiller De-ice State (Optional RCI Needed): When outdoor air temperature remains below the Economizer deployment threshold for prolong periods of time, by design the mechanical cooling system will be deployed less.  This can create opportunities for ice and snow to build up within condenser fans causing damage to air-cooled condenser fans. To address this potential problem, the Economizer Controller allow mechanical cooling to run on specially programmed intervals preventing damaging ice buildup.

  • Alarm State(Optional RCI Needed): In the event of a mechanical cooling system failure, the process fluid temp will begin to rinse. Once the process fluid increases to a point where Economizer cooling can be used, the Economizer controller will automatically start taking over full cooling until mechanical cooling can be repaired.

For more information or an on-line presentation on how Legacy Economizer system works, please contact or engineering office at 877-988-5464 x 101

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